Shipping empty air increases freight costs by 15%–35%. Correct carton sizing ensures maximum garment density, prevents cartons from crushing under pallet pressure during transit over bumpy Nepali highways, and keeps individual box weight within manual handling limits (18–22 kg).

The algorithm tests all 6 orthogonal orientation rotations of the primary polybag package (Length × Width × Height) against the master shipping carton dimensions. It calculates integer fit per axis (floor divisions) to find the maximum possible pieces without exceeding carton volumetric bounds or tare weight limits.

Most domestic courier services and factory labor guidelines recommend keeping master cartons between 18 kg and 22 kg. Boxes heavier than 25 kg suffer higher transit drop damage, carton tear, and risk worker injuries during manual warehouse loading.

Solid packing contains only one size per master box (e.g. 40 pcs of Size 32 Denim), which is ideal for large retailer distribution centers. Assorted packing puts a balanced pre-pack ratio (e.g. 1 S, 2 M, 2 L, 1 XL = 6 pcs pack) into every box, ideal for direct store delivery in Nepal.

Yes. ByaparOS Logistics supports carton-level packing manifests and RFID/barcode carton scanning. You can print GS1/QR dispatch labels with order ID, destination branch, piece breakdown, gross weight, and CBM directly from the packing station.